Custom electrical protection and insulation solutions for Automotives, Aerospace and Defense, OEM wire harnesses, medical equipment, heating & cooling and more!
Welcome to Varflex Corporation
Established in 1924
CELEBRATING 100 YEARS IN MANUFACTURING ELECTRICAL INSULATED SLEEVING
Varflex Corporation manufacturers electrical insulating sleeving designed for OEM wire harness solutions, the aerospace and defense industry, heating and cooling appliances, medical equipment, automotive and much more!
Varflex specializes with high perfroamnce fibers including fiberglass, kevlar, polyester, spectra, nomex, nylon and more. Varflex supplies twisted and plied yarns, winder tubes available for braider machines and fully customizable electrical insulating sleeving. Our sleevings are available in a variety of sizes, colors, types & grades, on spools as well as in coils, rods and cut pieces.
All sleevings are RoHS, REACH and Conflict Mineral compliant meeting many Military, UL and CSA requirements.
Varflex is registered by NSF-ISR as an ISO 9001:2015 company.
Varflex Capabilities and Solutions
Automotive, Aerospace, Medical Equipment, HVAC, Home Appliances,
Varflex is committed to providing quality braided sleeving to OEM wire harness solutions and innovations. From the simplest construction to the harshest environments including abrasion, extreme temperatures & higher voltage, we have a custom solution for you!
Custom Product Capabilities
With years of expertise and in house braiding capabilities, we stand ready to custom design a product tailored for your OEM wire harness solution. Our capabilities are in no way limited, we have special coatings including fluorescent acrylics; cutting, stapling, sewing, striping, custom colors & more.
Braiding & Winding Packages
Available for braiders, winders, weaving and matting
Varflex's winding technology allows us to build different braider packages with various tapers, tensioning and sizes. During the winding process, we can combine different yarn constructions to braid a variety of sleeving sizes, ranging from 28-30 AWG and wire sizes up to a 6” ID.
High Performance FIbers
Up-Twisted and Plied Yarns, Fishing Line to Sewing Thread
Varflex develops proprietary twisting and plying technology that allows us to work with a variety of high performance fibers including Fiberglass, Kevlar®, Basalt, Spectra®, Nomex®, Nylon, Polyester, Sewing Threads, We have the capability to process customer supplied yarn as well.
Extra Protection Solution for Wires & Cables
Our in house braiding capabilities allow Varflex to provide custom colors, multiple sizes and wall thicknesses. Varflex can custom overbraid on plain or coated wires, cables, hoses, chains, flexible rods and multi-conductor ribbon wires. We can also use yarns supplied by customers and identification tracers are available upon request.
Many of our sleevings are UL recognized, CSA certified & meet military specifications. All materials are RoHS, Reach and Conflict Minerals Certified.